Pick module racking help your business carry out multiple shipments faster and more accurate than ever before. As every business knows, time is money. The more time spent looking around your warehouse for materials and products, the less time you’ll have to fulfill orders.
In the dynamic field of warehouse management, meeting customer needs and maximizing efficiency depend heavily on optimizing product movement. The strategic application of select modules is one potent remedy that is becoming more and more popular. We explore the nuances of pick modules in this blog article and show how they may revolutionize warehouse operations.
Understanding Pick Module Racking
A pick module racking system is a specialized storage solution designed to enhance the efficiency and organization of warehouse operations. It consists of a strategically configured arrangement of shelving, racks, and conveyor systems, creating a dedicated space for streamlined order picking and fulfillment processes.
This innovative system is particularly advantageous for high-volume distribution centers where optimizing space and expediting order processing are critical. Pick module racking facilitates systematic storage, easy access to products, and seamless integration with automated material handling systems, ultimately improving overall productivity and reducing operational costs.
Key Components of Pick Module Racking System
- Carton Flow Racks: These racks ensure a first-in, first-out system by using gravity to transport cartons from the loading end to the picking end. For situations with low stock keeping units (SKUs) and high volume, carton flow racks are perfect.
- Conveyor Systems: Pick modules frequently include conveyor systems to move goods between phases of the order fulfillment process with ease. This speeds up order processing, lowers labor expenses, and decreases manual handling.
- Shelving Units: Pick modules with movable shelving units offer a flexible and well-organized storage option. Ergonomic product storage height facilitates effortless accessibility for picking personnel.
- Mezzanines: Mezzanines are raised platforms that add more storage space to a warehouse. In order to optimize vertical space and handle a larger volume, they are incorporated into modules.
Benefits of Pick Modules
- Enhanced Productivity: Order pickers spend a lot less time traveling when using modules because the products are arranged logically and are readily available. Faster order fulfillment and more overall efficiency are the outcomes of this.
- Space Utilization: Pick modules maximize the use of available warehouse space by making use of vertical space through mezzanines and multi-level shelving. This is especially helpful for warehouses with small floor plans.
- Decreased Labor Costs: The labor costs are lowered as a result of the pick modules’ simpler procedures and shorter travel times. Order pickers can process more orders in less time, which lowers expenses overall.
- Enhanced Accuracy: Pick modules are made to reduce order fulfillment mistakes. A more precise picking procedure is facilitated by efficient processes, clear organization, and labeling.
- Scalability: Pick modules can be adjusted and expanded to meet evolving business requirements. Additional modules or components can be effortlessly connected to suit rising demands as order volumes increase.
Implementing Pick Modules Effectively
- Evaluate Order Profiles: Recognize the elements of your order profiles, including picking frequencies, order volume, and SKU variability. The select modules’ configuration and design are guided by this information to meet your unique requirements.
- Make Use of Technology: To improve the functionality of modules, make use of technology such as automation and warehouse management systems (WMS). This covers RFID technology, automated sorting systems, and barcode scanning.
- Employee Training: Ensure that warehouse employees have received thorough training so they can operate modules and navigate the system with ease. Employee performance and overall success are enhanced by well-trained staff.
- Frequent Maintenance: Make sure that modules are operating without a hitch by doing routine maintenance checks. Handle any problems right away to prevent interruptions in the flow of the product.
Depending on the size of your warehouse, you likely have hundreds, if not thousands, of feet of conveyor systems moving product from one place to the other. Pick Modules use pallet racks to compliment your conveyors, and store your product densely. This will give you more space to utilize for other tasks.
To sum up, modules are a smart choice for warehouses looking to maximize product flow, boost productivity, and maintain their competitiveness in the ever-evolving market. Modules are a priceless tool in the fight for warehouse optimization because of their capacity to save labor costs, boost accuracy, and adjust to shifting business needs. Take advantage of modules’ power to transform your warehouse operations and achieve long-term success.
Yankee Supply has both new and used pick modules in-stock.
Give us call at 800.232.7225 or send an email to sales@yankeesupply.com to optimize you product work flow today!
